Privacy and Copyright
Lee Heilman my Mom
Al Heilman's Blog
Murrine Glass from a Caldera Kiln...notes on the first firing
July 06, 2020
After I made the mobile stand and firing shelf for my Caldera kiln the next step was to pull some glass. Here are some notes on my first firing.
I fabricated a cold rolled steel bottom that was 6 x 6 with a 1 and 1/4 inch hole in the center. Next I cut a piece of kiln fiber paper 1/8 inch thick to the size of the steel base. Wear a mask.
1/8" Fiber Paper - 24" X 24"
Next I cut 48 sheets of glass 5 x 5 to fit in square stainless steel kiln box
These are available under tools on my webpage
Glass Melting Vessel Round 5x5 inches
5 inch by 5 inch round melting vessel for forming murrine.
Glass melting base Steel 6x6 1 inch hole
Glass melting base Steel 6x6 1 inch hole for murrine glass stringers
Glass melting base Steel 6x6 1 1/4 inch hole
Glass melting base Steel 6x6 1 1/4 inch hole for murrine pulling
Filled up the fusing box with glass. A Lesson learned.. Measure the first piece of glass cut to make sure it fits into the fusing vessel before you cut them all. Had a joy trimming them all to fit . Lesson learned. Thankful for a flat lap..made it easy to trim smidge off pieces. I recorded the pattern I choose on a log sheet I made on excel. . I recorded the number of sheet and the color used. I only had 2 sheets of black in the entire pot. A little black goes a long way. I have added a link to download the sheet if you need one.
1/2 inch Kiln posts placed on the firing shelf. Placed some marks on shelf so that I could center the full box of glass correctly inside the kiln.
Placed the kiln on the shelf and then full firebox of glass on steel shelf into the kiln. Made sure to keep the kiln box away from thermocouple.
Next the lid went on and I fired up the kiln
I used a heavy duty extension cord with 12g wire to plug in the kiln. A must according to Kiln instructions. Keep cord covered with fire blankets to protect it iif glass drops on floor.
TEMP-FLEX-35 Low Temperature Extension Cord 25 ft. 12/3 Yellow (59025)
Fired the kiln at 300 per hour to to 1250 and then held for 1 hour then afap to 1510 until held there until i was done.
I used carbon fiber and kevlar welding mats to protect the cork floor in my studio from glass falling on floor . Worked perfectly as I had a couple of pieces of glass then hit the floor with no issue. You can see the set up I used with annealing kiln next to caldera. The black blanket protect to 1800 degrees. The kevlar to 1200 degrees.
Steiner 316-6X8 Velvet Shield 16-Ounce Black Carbonized Fiber Welding Blanket, 6' x 8'
Weldflame Welding Blanket 6'X8' with Kevlar Stitched Edge Heavy Duty 8.4 Pounds Golden
Next I set up annealing kiln next to calder and programed it to fire afap to 1000 and hold till done pulling murrini then afap to 900 and held for 2 hours. See full schedule below
I had a fun and exciting day with friends . Thanks to Elizabeth, Jan, and Bob for sharing in the fun of the first firing. We used a sponge 9 1/2 inch forceps to pull glass and then cut with it from the kiln with a pair of hot glass scissors. Transferred glass to kiln with long needle nosed pliers. Toward the end of the firing we got hollow tubes. Pulled stringers until they got to thin so we turned the kiln off . I am the one with gloves in the pictures.
Some tools I found useful.
G.S 9-1/2" LOCKING SPONGE FORCEPS - STAINLESS STEEL - FOUR-STAGE LOCKING JAW
TEKTON 34401 11-Inch Long Reach Long Nose Pliers
6in Classic Metal Shears, Great for Cutting Hot Glass
the stainless steel bowl I used below the kiln worked well to catch scrap
Ikea Blanda Blank Serving Bowl, 11", Stainless Steel
I used a welding glove to protect my hands
Welding Gloves, MIG, XL, 12 In. L, Wing, PR
Annealed the cane overnight at 900degrees F (coe90) for 1 hr then 100 per hr to 700 then 200 per hr to 400 the afap to 80 I used round form for holding some futre handles. Figured it works best with 2 people doing this. One to open kiln and one pulling glass. Red glass turns brown when hot. A quick peek at 900 degrees in the annealing kiln.
When it was all done, folded up blankets and rolled the kiln stand into the corner. I Love a kiln on rollers, and the welding blankets which easily folded up for storage.
Net to cut the murrini. I cut big pieces of cane on a tile saw. I used the Ergonomic
I made in an earlier blog for the smaller cane. It worked well for work up to 3/8 inch in diameter. Next step work on making blank for drop out vase... it is available by special order from my website.
I loved the the variety of Murrini designs we got depending on when it came out
Cut most of canes 3/4 inch long to so I can piece then together for drop out ring sheets
Notes on my fusing box design ... The box worked fabulous and had no deformation after firing . I broke the glass out of the bottom end of form by covering the bottom of the form with a towel and then gently hammering out the glass. Wear safety glasses! It was interesting that the box shed some small bits of glass for another 24 hours. So keep it covered in the studio. Now the box and base are all ready to reuse. Thru away kiln paper.(Wear a mask)
I will fuse the murrini into a sheet and then will make a drop out vessel for the next blog.
Enjoy and be safe!!! Please like us on you favorite social media!
After this first pull I found the master in murrini Nathan Sandberg. His Video at AEE Glass on murrini are excellent. I highly recommend them.
I would love your feedback. Leave me a comment and I will get back to you. Thank you. To subscribe click on details link at the bottom of this page and a subscription form is available.
Leave a comment
Comments will be approved before showing up.